PANELMASTER FLEX

Tecnologia per la produzione in continuo di pannelli con isolamento termico in poliuretano o lana minerale

Gli impianti per la produzione in continuo di pannelli sandwich in poliuretano con substrati flessibili vengono utilizzati principalmente per l'isolamento termico dei tetti di case e fabbriche, nonché per l'isolamento di pareti, pavimenti e soffitti. Fate affidamento alle linee di produzione del leader di mercato! Possiamo offrirvi soluzioni complete che, tramite sistemi di produzione e movimentazione, sono in grado di realizzare con la massima velocità pannelli imballati e pronti per il trasporto. Grazie alla varietà di impianti disponibili per questo speciale segmento di produzione di pannelli sandwich, HENNECKE-OMS offre tutti i dispositivi necessari alle tecnologie di reazione e l'intero sistema di movimentazione, fino ad arrivare all'imballaggio e all’impilaggio dei pannelli A questi si aggiunge naturalmente il know-how in termini di catena produttiva per la gestione delle materie prime e per le soluzioni complete di stoccaggio. Ci occupiamo inoltre della realizzazione di sistemi di sicurezza, della pianificazione della produzione e delle tecnologie di produzione per impianti con pentano per assicurare sempre un funzionamento in sicurezza.

Gli impianti in continuo di HENNECKE-OMS sono costituiti da gruppi funzione autonomi che sono collegati l'uno all'altro tramite un sistema innovativo di gestione dei dati di produzione. Generalmente i nostri sistemi di produzione in continuo per pannelli isolanti in poliuretano comprendono le sezioni seguenti:

Unwinding and preheating section

The PANELMASTER FLEX production line begins with equipment designed to manage and prepare rolls of flexible substrate for the foaming and lamination process. Upper, lower and side unwinders handle the rolls of paper, foil, film or other flexible substrates as they are unrolled, heated and put into the correct position before foaming.

The unwinding and preheating section usually includes the following parts:

  • Double unwinding unit
  • Web control accumulator
  • Preheating unit

Mixing and metering

HENNECKE-OMS supplies the complete equipment for the efficient metering, storage, feeding and monitoring of raw materials and additives.  The metering units are responsible for the homogenous mixing of the reactive components polyol and isocynanate, as well as various additives (e.g. catalysts, blowing agents, curing agents, flame retardants). HENNECKE-OMS panel production lines rely on a well-planned arrangement of individual units and state-of-the-art machine components. This guarantees the customer a uniform and fine cell structure and an efficient raw material yield, leading to optimal foam properties and significant raw material savings.

The raw material dispensing equipment, or wet part, usually comprises the following parts:

  • Metering units
  • Component blending and gas loading system
  • Temperature and mass flow control

Foaming and lamination

The foaming and lamination section represents HENNECKE-OMS’s accumulated expertise in high-pressure polyurethane processing. It is the essential part of the high-speed panel production line, where polyurethane foam is dispensed between the two flexible facings to create laminated insulation boards with the desired properties and thickness.

This section usually comprises the following parts:

  • Foaming portal
  • Mixhead
  • Laydown table
  • Laminator (double-belt conveyor)

Cooling and post-processing section

Our post-processing equipment for insulation boards with flexible facings ranges from single and multi-disc crosscut saws to automated handling systems for panel cooling, side trimming, edge profiling, stacking and packaging of the final product.

The cooling and post-processing section is usually made up of the following parts:

  • Flying crosscut saw
  • Cooling unit
  • Emergency stacker
  • Longitudinal trimming and profiling unit
  • Multi-blade cutting unit with direct-pass-through functionality
  • Transversal profiling unit
  • Turning unit (flipper)
  • Wire cutting unit

Stacking and packaging section

The fully automated packaging section is designed to produce variable stacks of boards and to wrap these stacks into packs, which are then put together to form a combination of multiple packs.

This section usually includes the following parts:

  • Pack preparation area
  • Shrink foil packaging unit
  • Package stacker and turning unit
  • Wrapping systems
  • Foot block insertion
  • Double pack stacker
  • Unloading area

Plant control system

The PANELMASTER FLEX automation system uses state-of-the-art, computer-aided systems that ensure maximum operational reliability and enable fast and largely automated product changes. The intuitive visualization provides optimum support to the plant operators with these tasks.

The plant control system usually comprises the following parts:

  • “Wet-end” control
  • “Dry-end” control
  • Pentane Process Technology (PPT) concept

Tank farm equipment

HENNECKE-OMS can also provide the latest, state-of-the-art equipment and technology for complete turnkey tank farm solutions. Our global experience forms the foundation of highly-efficient concepts in consideration of different local rules and regulations.

The tank farm equipment usually includes:

  • Tank storage facility for polyol, isocyanate and additives
  • Tank storage facility for pentane
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